Introducing the Double-station Full Automatic Lamination Stacking Machine
Product Description
1. Function Description: Elevating Efficiency and Precision to New Heights
This cutting-edge device is expertly designed for the Z-shaped lamination of square lithium-ion power battery cells, ensuring top-notch performance and reliability.
2. Advantages: Unveiling the Competitive Edge
1) Diaphragm: State-of-the-Art Technology With active unwinding, meticulous tension control, precise diaphragm deviation correction, and effective static removal, this machine achieves unparalleled diaphragm end face alignment accuracy of ±0.3mm, ensuring impeccable head and tail alignment of ±0.5mm.
2) High Precision: Impeccable Accuracy Thanks to the advanced precise positioning of the pole piece, the machine guarantees the overall accuracy within the stack to be an impressive ±0.3mm. The adjacent pole piece alignment precision stands at ±0.2mm, while the pole piece to diaphragm alignment boasts a center deviation as low as ±0.25mm, contingent on incoming material accuracy being ≤0.2mm.
3) Efficiency: Setting New Standards Achieve an extraordinary cycle time of 0.3-0.4s per piece (operating at double-station efficiency, excluding auxiliary time); with auxiliary time ranging from 12s to 15s per piece. Note: Pole piece specifications with widths ≤60mm and lengths ≤100mm are excluded from efficiency benchmarks due to control challenges in diaphragm tension.
4) Dust Protection: Keeping the Process Clean The machine is equipped with innovative dust protection mechanisms within the material box and pre-positioning areas, safeguarding the entire process.
5) Multiple-chip Leakage Protection: Pioneering Safety Measures Featuring groundbreaking leakage detection protection, this device is equipped with an anti-multiple-chip mechanism, utilizing ultrasonic technology to efficiently prevent multiple chips from being inadvertently stacked into the battery cell.
6) Hot Pressing Compound: Customizable Pressure and Temperature The machine offers adjustable pressure settings ranging from 1 to 15 tons, time adaptability from 27s to 40s, and temperature flexibility between room temperature and 150ºC, catering to diverse production needs.
7) Innovative Stacking Table Features The stacking table is ingeniously equipped with diaphragm backflush and deviation correction capabilities, ensuring seamless operation.
8) Advanced CCD Positioning and Pole Piece Analysis Utilizing a high-resolution 20 million pixel camera, the machine expertly detects pole piece completeness, size discrepancies, and coordinates for precise positioning correction. The innovative one-to-two setup (2 industrial cameras paired with 1 industrial computer) handles both positive and negative pole pieces with exceptional accuracy. For double stations, 4 industrial cameras and 2 industrial computers are employed to optimize performance.
Technical Parameters
| Item |
Specification |
| Operating voltage |
AC380V 50Hz/60Hz |
| Failure rate |
≤ 1% |
| Full line power |
25KW |
| Pass rate |
≥99.9% |
| Product specifications |
Length:60~200mm, width:40~150mm |
| Equipment efficiency |
monolithic≤0.3~0.4S/piece |
| Compressed air |
≥0.6MPa |
| Control mode |
Motion controller +EtherCAT bus servo |
Detailed Photos
Packaging & Shipping
FAQ
Q1:Are you a factory or trading company?
A: Factory. We are a factory which has been producing lithium battery equipment.
Q2:How long is the delivery time?
A: The machines will be delivered to you within one month after the order is confirmed.
Q3:What is warranty time of machine?
A: The guarantee period : One year (except for human damage).
Q4:What's the acceptable payment method?
A: We can acceptT/T, L/C and PayPal.
Q5:What are your advantages?
A: Focused on independent research and design of lithium battery equipment, obtained multiple invention patents and utility model patents.
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